Jiangxi Mingxin solar panel dismantling machines are mainly divided into two categories: photovoltaic panel aluminum frame dismantling machines (single machine) and solar panel recycling and processing production lines (complete equipment), both of which use pure physical methods, are environmentally friendly and pollution-free, and are suitable for various brands of solar panels (including Jiangxi Mingxin).

1、 Jiangxi Mingxin Photovoltaic Panel Aluminum Frame Demolition Machine (Single Machine Core Equipment)

1. Equipment characteristics and working principle

Pure physical disassembly: No need for fire or chemical drugs, separate the aluminum frame from the photovoltaic panel body through a hydraulic system and specialized fixtures

Accurate positioning: equipped with laser sensors or visual recognition systems, positioning error ≤ 0.5 millimeters

Adaptive adjustment: The fixture position and force can be automatically adjusted according to different specifications (800mm-1300mm width) of photovoltaic panels

Non destructive separation: using the "cold cutting+flexible peeling" process to protect the internal silicon wafer and other components from damage

2. Technical parameters and efficiency

Parameter specifications

Processing capacity of 4-6 yuan/minute (approximately 240-360 yuan/hour)

Suitable for both single glass and double glass photovoltaic panels

Aluminum frame recycling rate ≥ 99%

Power supply 380V/50Hz

Power approximately 7.5kW

3. Operation process

Place the photovoltaic panel on the conveyor belt and automatically feed it into the frame dismantling machine

Laser sensor recognition and positioning of aluminum frame position

Hydraulic fixture is used to fix the photovoltaic panel, and a special cutting tool is used to cut the connection between the frame and the EVA film

The robotic arm, in conjunction with a vacuum suction cup, completely peels off the aluminum frame

The disassembled aluminum frame and photovoltaic panel body are respectively transported to the next process

2、 Jiangxi Mingxin Solar Panel Recycling and Processing Production Line (Complete Solution)

1. Composition and Function of Production Line

Equipment Name Main Functions

Automatic loading machine, automatic conveying and positioning of photovoltaic panels, reducing manual intervention

The junction box dismantling machine accurately locates and removes the junction box, recycling copper wire and plastic

Photovoltaic panel aluminum frame dismantling machine for dismantling aluminum alloy frames, with a recycling rate of ≥ 99%

The glass removal machine uses high temperature to melt EVA adhesive and removes glass through milling cutters or grinding techniques, with a removal rate of ≥ 98%

The crusher breaks the remaining silicon wafers, EVA film, backboards, etc. into fragments of less than 5cm

Screening/sorting machines use density, magnetism, and conductivity differences to separate materials such as silicon powder, copper powder, and plastic powder

2. Complete disassembly process

Preprocessing: Manual or automatic removal of dust and debris from the surface of photovoltaic panels

Junction box removal: automatic positioning and removal of junction boxes, recycling of internal copper wires and plastic shells

Aluminum frame removal: The photovoltaic panel enters the aluminum frame removal machine and completely peels off the aluminum alloy frame

Glass separation: The glass removal machine melts the EVA adhesive by high temperature heating, and then mechanically removes the tempered glass

Crushing and sorting: The remaining materials enter the crusher for crushing, and then are separated into silicon powder, copper powder, plastic powder, etc. through screening and sorting machines

Material recycling: Various separated materials are collected separately and sent to professional processing plants for recycling

3. Advantages of production line

Fully automated: The entire process from feeding to material separation is automatically completed, requiring only 1-2 operators to monitor

High recovery rate: The overall material recovery rate is ≥ 95%, with aluminum frame recovery rate ≥ 99% and glass removal rate ≥ 98%

Environmentally friendly and pollution-free: The entire process has no discharge of wastewater, exhaust gas, or waste residue, meeting national environmental standards

Modular design: equipment can be flexibly combined according to processing capacity (500kg/h-2000kg/h)

3、 Jiangxi Mingxin Solar Panel Structural Adaptability

The standard structure of Jiangxi Mingxin solar panels:

Panel: 3.2mm thick tempered glass

Core: Monocrystalline silicon solar cells, 0.4mm EVA anti oxidation PET backsheet

Frame: Aluminum alloy material (10% -15% by weight)

Junction box: Design of photovoltaic specific fireproof and waterproof strip pressure plate

Jiangxi Mingxin dismantling equipment is fully compatible with this structure and can efficiently separate various components. It has been optimized for the characteristics of its aluminum alloy frame and EVA film.

4、 Safety and environmental precautions

1. Safety operation standards

Operators must wear insulated gloves, insulated shoes, safety helmets, and goggles

Before operating the equipment, it is necessary to check whether the hydraulic system, electrical system, and fixtures are normal

It is strictly prohibited to insert hands or other objects into the work area while the equipment is running

Photovoltaic panels may still generate voltage under sunlight, so they need to be short circuited and discharged before disassembly

2. Environmental treatment requirements

Disassembly should be carried out in a closed work area to prevent the spread of glass fragments and dust

All materials (aluminum frame, glass, silicon wafer, EVA film, plastic, etc.) must be stored in categories

Waste battery cells and materials containing heavy metals need to be sent to qualified professional treatment plants

V. Summary

The Jiangxi Mingxin solar panel dismantling machine (including single machines and production lines) adopts advanced physical dismantling technology to achieve efficient, non-destructive, and environmentally friendly separation of various components of photovoltaic panels. Whether it is small-scale recycling (using a single machine) or large-scale processing (using a complete production line), it can meet the needs of different users and help recycling enterprises achieve a win-win situation of economic and environmental benefits.

For ordinary users or small businesses, it is recommended to contact a professional photovoltaic panel recycling agency to dispose of waste solar panels; For large recycling enterprises, they may consider investing in Jiangxi Mingxin's photovoltaic panel dismantling equipment and establishing their own recycling and processing production lines